Diamond & CBN Grindstones Selection Guide Diamond & CBN Grindstones for Flat Surfaces Selection Method (Reference)

Features of CBN

CBN is an abbreviation for Cubic Boron Nitride. Second only to diamonds in terms of hardness, CBN is thermally stable and does not react with iron. It is ideal for grinding specially quenched steel that is difficult to process with diamond grinders.
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Hardness of CBN

CBN is second only to diamonds in terms of hardness. It boasts twice the hardness of general grindstones such as alumina oxide and silicon carbide grains.Title image sample

Stability of CBN

Compared to diamond and general purpose alundum abrasive grain, CBN delivers stable grinding performance of high hardness steel.
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Diamond & CBN Wheel Periphery Speeds (Reference)

Wheel Periphery Speed m/min = Wheel Outer Diameter (D) x Title image sample(Pi) x Wheel Axis Rotations ÷ 1000
Use the wheel periphery speeds shown below as guidelines.
Abrasive Grain Diamond CBN
Grinding Method Wet Grinding Dry Grinding Wet Grinding Dry Grinding
Periphery Speed (m/min) 1,200 ~ 1,800 700 ~ 1,200 1,500 ~ 2,400 1,200 ~ 1,500

Diamond & CBN Wheel Cutting Depths (Reference)

Use the cutting depth amounts shown below as guidelines.
Particle Size #140 #170 #220 #325 #400 ~
Cutting Depth (mm) Within 0.025 Within 0.02 Within 0.015 Within 0.010 Within 0.005

Relation of Particle Size and Surface Roughness of Diamond & CBN Grindstones (Reference)

■ For diamonds when grinding carbide work materials
Particle Size Surface Roughness (Ry)
#140 Approx. 3 μm
#400 Approx. 1 μm
#1000 Approx. 0.4 μm

■ For CBN when grinding high-speed steel work materials
Particle Size Surface Roughness (Ry)
#140 Approx. 3 μm
#400 Approx. 2 μm
#1000 Approx. 1 μm

Supplementary Data: CBN Particle Size (#), Bonds, Binding Degree & Concentration

What is Particle Size (#)? What are Bonds? What is Binding Degree? What is Concentration?
Particle size indicates the size of the diamond and CBN grains on the wheel. Bonds keep the diamond and CBN abrasive grain on the wheel, and are made of resin and other types of fillers. Binding degree indicates how strongly the diamond and CBN grains stick to the wheel. Concentration represents the amount and thickness of diamond and CBN grains on the wheel.
The particle size "#" is also known as the "mesh size". For instance, #140 (or 140 mesh) indicates an average particle size of 105 μm, and #400 (or 400 mesh) indicates an average particle size of 37 μm. Check the "Particle Size Selection Table (reference)" below for more information on particle sizes. Codes for all resin bonds in the JIS system start with the letter "B". After this letter, manufacturers enter their own codes for each of their products. Check the "Diamond & CBN Wheel Selection Table (reference)" below for more information on selection methods by work material type and grinding methods. Considering the letter "N" as the median value, it is typical to select "L" when soft binding and a sharp wheel are required, and conversely "P" when hard binding and a long wheel life are required. A concentration of 100 stands for a proportional grain volume of 25% in the grain layer. The higher the concentration, the more grains in the layer, which in turn makes the product more expensive. Check the "Diamond & CBN Concentration Selection Table (reference)" below to find out CBN grain volumes in a layer block of 1 cm3.
Title image sample Check the "Diamond & CBN Wheel Selection Table (reference)" below Title image sample Title image sample

Diamond & CBN Wheel Selection Table (reference)

Work Material Grinding Method Abrasive Grain Particle Size Bonds Binding Degree
Carbide Rough / Wet Diamond #140 BW P
Rough / Dry #140 BWD P
Finish / Wet #400 BW N
Finish / Dry #400 BWD N
Mirror / Wet #1200 BW L
Simultaneous grinding of carbide / steel Rough / Wet Diamond #140 BD P
Rough / Dry #140 BDD P
Finish / Wet #400 BD N
Finish / Dry #400 BDD N
Steel
(Alloy tool steel,
quenched high-speed steel,
400 series quenched stainless steel)
Rough / Wet CBN #140 BS P
Rough / Dry #140 BSD P
Finish / Wet #400 BS N
Finish / Dry #400 BSD N
Cast Iron Rough / Wet (water base) Diamond #140 BW P
Rough / Wet (oil base) CBN #140 BS P
Finish / Wet (water base) Diamond #400 BW N
Finish / Wet (oil base) CBN #400 BS N
Title image sampleEssentially for high hardness steel, not recommended for mild steel and pre-hardened steel.
Title image sampleNot recommended for 300 series or stainless steel.
Title image sampleDurability will fall drastically when grinding steel with hardness of 50 HRC or less. Use for grinding especially high hardness steel.
Title image sampleNot recommended for wet grinding for mirror finishes.
Title image sampleSelection between water and oil bases may vary for wet types.

Diamond & CBN Wheel Particle Size Selection Table (reference)

Diamond & CBN
Display Particle Size
JIS Particle Size Average Particle Size (μm)
#140 #140 / #170 105
#170 #170 / #200 88
#200 #200 / #230 74
#325 #325 / #400 44
#400 - 37
#600 - 30
#800 - 20
#1000 - 15
#1200 - 13
* JIS particle sizes do not extend beyond the diamond & CBN display particle size of #325.

Diamond & CBN Concentration Selection Table (reference)

Concentration Abrasive Grain Ratio
(Volume)
Used Carats (ct / cm3)
75 18.8% 3.3
100 25% 4.4
Concentration refers to the amount of diamond and CBN abrasive grains in a layer block of 1 cm3.
* 1 carat = 0.2 g
Title image sampleA larger grain volume may not necessarily lead to better grinding performance. Depending on work conditions, poor grinding results may occur even with larger grain volumes.

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